|
Have Additional Questions?
Call toll-free (888) 633-5237 or click here to email a ESE Sales Associate about the 42 Draft Designs 3" Catback.
|
|
|
Attention to detail is what they do at 42, and
that
certainly shows in the design and construction of their 3" cat-back
exhaust systems. From the hardware to the tip fitment it's clear upon
installation that they've done their homework. They began development of
these systems in November 2005 and have spent the last two years
perfecting our production tooling, finding the best vendors &
suppliers, and long-term testing their systems. The end result is a 3"
system that fits great, sounds amazing, and adds hp & torque.
42's 3" cat-back systems
begin with a CNC machined flange located roughly 4"
into your existing downpipe. Though designed to bolt to their 1.8T 3"
downpipes, this flanged start allows for a perfect, leak-free
installation on any model. After this flange, an oxygen sensor bung
allows for installation of the post-cat oxygen sensor. In a straight
shot our system bolts to your downpipe and installs at the first
hanger, while a resonator removes any rasp from the exhaust note. Next,
their system makes the bend around the gas tank and over the rear axle.
Fitment in this area is crucial. Their over-axle pipe is bent correctly
and built correctly to avoid rear-axle rubbing on the lowest cars.
Next, a Magnaflow muffer is tucked into the heat shields, almost hidden
from view. To finish the system off they have three tip variations
available for both Jetta and GTI models - hidden, single, and dual.
Their
tips not only look amazing, but fit perfectly as well. Their tips are
custom made from T304 stainless steel in fully polished, double wall
and angle cut form.
42's attention to detail
shows up in the construction, fitment, and
installation of our 3" cat-backs. Their flanges are CNC machined in
house
from 1018 cold roll steel. Adjustable flanges are used where
appropriate to allow each piece to bolt-up as designed on every car.
Hangers bars are precisely bent to slide into the factory hangers
straight and level. At the rear hanger we include two stainless steel
collars designed to lock the position of the rear muffler in place.
Once you've adjusted your tip fitment - keep it there! Each and every
system is built by hand on production tooling and TIG welded. All the
hardware needed for installation is included - gaskets, two lengths of
bolts, washers, and locknuts. They include mechanical locknuts to assure
your system never vibrates loose.
The
sound of their systems has been imitated since the first clips hit the
internet. They describe the sound as "quiet when you need to be and loud
when you want to be." At idle, the car emits a deep rumble. At low rpms
and crusing speeds the sound is mellow and quiet. The exhaust opens up
at full throttle and high rpms with a great tone and not a hint of rasp
or drone. They tested various resonator and muffler conbinations before
finding the perfect balance of power and sound.
While
all of their long-term testing was done on 1.8T vehicles, this system
will also fit 2.0, VR6, and even TDI equipped mk4 VWs. Fitment is
designed to connect to your existing 3" downpipe. The system will
bolt-up perfectly to our 1.8T 3" downpipes, but we also accomodate
other brands of 3" downpipes and custom downpipes by including an extra
flange. This flange is designed to be welded to the end of your
existing 3" downpipe. Precise fitment of our flange to your existing
downpipe is necessary in order to fit this cat-back correctly. While
this may seem like a hassle, it is necessary for us to assure perfect
leak-free fitment. Keep in mind, these 3" cat-backs are designed for
factory and custom turbocharged vehicles (1.8T, 2.0T, VR6T). 3" piping
is beyond over-kill for all-motor applications. 42's fitment method is
designed to accomodate their 1.8T 3" downpipes and allow custom fitment
to any 3" downpipe on any motor.
Horsepower
and torque gains for these cat-back systems cannot be accurately
reported as a nominal gain. These cat-backs will be installed on such a
range of vehicles - from a 200whp 1.8T to a 500whp VR6 turbo.
Naturally, power gains will depend on turbo size, tuning, and what
you're replacing. In their testing they gained 22.5 HP and 48 lb/ft of
torque at the wheels on a stock turbo 1.8T!
42's 3" cat-back systems
are available in 3 tip configurations, each with
unique fitment on Jetta and GTI models. The single tip GTI system
includes a 4" tip designed to fit the 337/20th valance. Their single tip
Jetta system also includes a 4" tip. This system is designed to fit the
GLI single tip valance only. Their dual tip GTI and Jetta systems
include
a pair of 3" tips spaced to fit perfectly within the stock valance.
These systems fit all models from 2001+ with the factory dual-tip
valance. They offer a hidden tip model for both GTI and Jetta models. On
both systems the hidden tip dumps exhaust gases right before the start
of the valance. Height and angle of the cut is designed to reduce drone
and not melt the valance. The hidden tip is exposed only 1/2" below the
bottom of the valance. Truely hidden.
Full turbo-back systems are available for 1.8T
models in street and race configurations.
Construction:
- CNC mandrel
bent 14 gauge aluminized steel tubing - CNC
machined 3/8" steel flanges - 100% TIG welded
construction - Magnaflow resonator and muffler - Adjustable
flanges allow for precise fitment on every vehicle
Fitment:
- Volkswagen Golf/GTI MKIV (1999-2005) Models
with Dual Tip Configuration - Bolts-up to 42's 1.8T 3" Downpipes - 3 triple layer gaskets included - 5/16"
corrosion resistant hardware included
|